Magnetostrictive Position Sensors: High-Precision Industrial Position Measurement Solutions

All Categories

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000

magnetostrictive position sensor

Magnetostrictive Position Sensor is a form of advanced measurement technology which uses the magnetostrictive principle to issue highly accurate linear positioning measures within length of measure. The sensor provides a new method,torsion strain pulse, which applied to ferromagnetic waveguide by two magnetic fields to meet each other. The former is produced by a permanent magnet traversing the sensor body, while the latter is generated by a current pulse injected into a waveguide. The mechanical wave transmits to the sensor head and the sensor measures the time it took for the mechanical wave to travel from the magnet position to the sensor head which then can be used to determine an accurate position measurement. They are ideal for high precision scales with resolutions down to 1 µm and for very accurate position control over a large measuring range. Especially applicable in the manufacturing and assembly of machine and hydraulic systems and in the area of quality assurance.
Get A Quote

Popular Products

It can be seen that magnetostrictive position sensors provide several advantages which tend to make them the sensor of choice for many industrial applications. They operate non-contacting and are thus wear-free, requiring minimal maintenance and offering long service life. This is especially useful in 24 * 7 operations where downtime is to be kept minimal. Their accuracy and repeatability is excellent, generally being they can be between 0.001% of the range. This high precision is uniform over the whole measuring length of the sensor and this means that only few measurement errors occur in case of any position of the target. Another important advantage is environmental adaptability—they can work at a wide range of from very low (and also high) temperatures, high humidity, and large EM field. By avoiding the need for a reference run after power loss, the absolute measurement capability reduces downtime due to an immediate system restart after power-up with no recalibration. Easy to Install and Integrate Their multiple mounting options and interface to many digital controllers allow easy installation and integration. Available with outputs including fieldbus, digital and analog interfaces to accommodate variety of existing industrial automation systems. Their sensing of position through non-ferrous materials makes them ideal for applications where the position magnet must be separate from the sensing element. The numerous measurement ranges offered, frequently up to a few meters, mean that these sensors are especially well-suited for use in large industry applications and yet are able to maintain a high degree of accuracy over the maximum measurement range.

Latest News

Draw Wire Sensor: The Future of Linear Displacement Measurement

12

May

Draw Wire Sensor: The Future of Linear Displacement Measurement

View More
LVDT Sensor vs. Traditional Sensors: What You Need to Know

12

May

LVDT Sensor vs. Traditional Sensors: What You Need to Know

View More
Load Cell: Enhancing Accuracy and Reliability

12

May

Load Cell: Enhancing Accuracy and Reliability

View More
Linear Displacement Sensor: Understanding Its Calibration Process

12

May

Linear Displacement Sensor: Understanding Its Calibration Process

View More

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000

magnetostrictive position sensor

Superior Measurement Accuracy and Reliability

Superior Measurement Accuracy and Reliability

Magnetostrictive Position Sensing Technology offers high precision measurement performance - some of the highest in the industry. The temporal accuracy of these mechanical waves sets the time scale for motion of the sensor and corresponds to a resolution of approximately 1 mu m. This high precision is achieved over all measurement lengths (short or large). As common-mode output is an absolute value, the position numbers are always true and repeatable, and there is no requirement to ever recalibrate the device. This feature is essential in applications that need precise position feedback to drive machine and process quality. The contact-free measuring principle eliminates mechanical wear and ensures measurement results that are both reliable and accurate throughout the life of the sensor, thereby ensuring that the SAW sensor is a particularly good long-term investment for industrial applications.
Robust Environmental Performance

Robust Environmental Performance

The rugged design and build of magnetostrictive position sensors lend itself extremely well to the rough and tough side of industry. Even when subjected to elevated temperatures, such as 100°C, high levels of vibration, and shock loads, the sensors are long-lasting without performance attenuation. Rated from IP67 or higher, whilst fully potted, the sealed and dried housing design offer d protection against dust and moisture elimination and is ideally suited for reliable usage in wet or dirty installation sites. Of special note is the sensor’s resistance to interference from electromagnetic noise, so that users can obtain reliable measurements even in areas of high electrical noise, such as in the vicinity of motor drives or near power distribution equipment. This environmental durability obviates the need for any protective measures and provides uniform operation in all industrial applications.
Versatile Integration Capabilities

Versatile Integration Capabilities

Magnetostrictive position sensors can be very pliable in these areas of system io-tegration and application configuration. They can be supplied with various interface options including analogue outputs (current, voltage), digital protocols (SSI, Start/Stop) and industrial fieldbus systems (Profibus, CANopen). This flexibility provides for direct control incorporation, and easy every systems. The sensors come in a variety of housing types, mounting configurations, and types of electrical connections to meet most specific application requirements. Their measurement through a non-ferrous material is possible, which means for instance new types of sensor installation can be found when the sensing part of the sensor must be protected from the potentially harmful environment present in the process. The absolute measuring principle allows for a direct positional feedback after a power on state and the programmable parameters and diagnostics help optimize your system and perform predictive mai