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1 ton load cell

A 1 ton load cell is a precision measuring device designed to convert mechanical force into electrical signals, capable of accurately measuring weights up to 1000 kilograms. This sophisticated instrument utilizes strain gauge technology, which measures the deformation of the cell's material under applied force, translating it into measurable electrical output. The device features high-grade stainless steel construction, ensuring durability and resistance to environmental factors such as moisture and temperature variations. These load cells are engineered with temperature compensation and offer excellent linearity across their measurement range, typically featuring an accuracy class of C3 or better. The design incorporates overload protection and maintains stability under dynamic loading conditions. Modern 1 ton load cells come equipped with advanced signal processing capabilities, providing digital outputs compatible with various control and monitoring systems. They are essential in industrial weighing applications, offering both static and dynamic weight measurement capabilities. The cells are typically hermetically sealed to IP66 or IP68 standards, ensuring reliable operation in challenging industrial environments. Their versatile mounting options and standardized output signals make them ideal for integration into existing systems or new installations.

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The 1 ton load cell offers numerous compelling advantages that make it an invaluable tool across various industries. First, its precision engineering ensures exceptional accuracy, typically achieving error rates of less than 0.03%, which is crucial for applications requiring exact weight measurements. The robust construction using high-grade stainless steel provides outstanding durability, significantly reducing maintenance requirements and extending operational lifespan. These cells excel in versatility, supporting both tension and compression measurements, making them suitable for diverse applications from industrial processing to quality control. The advanced temperature compensation feature ensures consistent performance across varying environmental conditions, eliminating the need for frequent recalibration. The cells' digital output capability simplifies integration with modern control systems, enabling real-time monitoring and data logging. Their compact design facilitates easy installation in confined spaces, while the standardized mounting options reduce installation complexity and costs. The hermetic sealing protects against dust and moisture, ensuring reliable operation in harsh industrial environments. The cells' high stability and quick response time enable accurate dynamic weighing, essential for automated production lines. Additionally, their low power consumption and minimal maintenance requirements result in reduced operating costs over time. The built-in overload protection safeguards against accidental damage, while the EMC compliance ensures reliable operation in electronically noisy environments.

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1 ton load cell

Superior Accuracy and Reliability

Superior Accuracy and Reliability

The 1 ton load cell sets industry standards for measurement accuracy through its advanced strain gauge technology and precision engineering. The cell's design incorporates multiple strain gauges arranged in a Wheatstone bridge configuration, enabling exceptional sensitivity and stability in measurements. This configuration, combined with high-quality materials and precise manufacturing processes, results in a non-linearity of less than 0.015% of rated output. The cell's temperature compensation system actively adjusts for thermal effects, maintaining accuracy across a wide operating range from -20°C to +60°C. The zero balance stability ensures consistent readings over extended periods, while the creep characteristics remain within 0.016% over 30 minutes under full load. These features make it ideal for applications requiring continuous, precise measurements, such as batch processing and inventory management.
Robust Environmental Protection

Robust Environmental Protection

Environmental protection is a cornerstone of the 1 ton load cell's design, featuring comprehensive safeguards against various external factors. The cell's housing is constructed from high-grade stainless steel, typically 17-4 PH or similar alloys, providing excellent corrosion resistance and mechanical strength. The hermetic sealing achieves IP68 protection, enabling the cell to withstand complete immersion in water up to 1.5 meters depth. This sealing also protects against dust, chemicals, and other contaminants commonly found in industrial settings. The internal components are protected by potting compound, eliminating air pockets and preventing moisture accumulation. Advanced cable glands and connection points feature double sealing systems, ensuring signal integrity even in wet conditions. This robust protection enables the load cell to maintain accuracy and reliability in challenging environments, from food processing facilities to outdoor weighing stations.
Versatile Integration Capabilities

Versatile Integration Capabilities

The 1 ton load cell excels in system integration through its comprehensive connectivity and mounting options. The cell features standardized output signals, typically 2mV/V or optional digital outputs, compatible with most industrial control systems and indicators. The integrated signal conditioning electronics provide stable, noise-resistant output, while the optional digital interface supports various protocols including RS485 and CANbus. The mechanical design includes standardized mounting threads and loading points, simplifying installation and replacement procedures. The cell's compact form factor allows for flexible positioning in confined spaces, while the balanced design ensures optimal load distribution. Multiple mounting configurations are supported, including tension, compression, and dual-mode applications. The cable configuration options include both fixed and detachable connections, with various lengths and armoring available to suit specific installation requirements.

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