Pancake Type Load Cell: High-Precision Force Measurement Solution for Space-Constrained Applications

All Categories

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000

pancake type load cell

A pancake type load cell is a specialized force measurement device characterized by its distinctive flat, disc-like shape, which makes it ideal for applications where vertical space is limited. This precision instrument operates by converting mechanical force into electrical signals through strain gauges arranged in a specific pattern within its compact design. The cell's low-profile construction typically measures between 1 to 3 inches in height while maintaining high accuracy and reliability in force measurement. These load cells are engineered with high-grade stainless steel or alloy steel, offering excellent resistance to environmental factors and ensuring long-term stability. They can measure forces ranging from a few pounds to several thousand pounds, making them versatile for various industrial applications. The pancake design incorporates multiple strain gauges arranged in a Wheatstone bridge configuration, enabling precise measurement of both tension and compression forces. Their unique construction allows for minimal deflection under load while maintaining high accuracy, typically achieving measurement precision within 0.1% to 0.25% of full scale. These devices are particularly valued in industries where space constraints are critical, such as aerospace testing, medical equipment, and automated manufacturing systems.

New Product Recommendations

The pancake type load cell offers several distinct advantages that make it a preferred choice in various industrial applications. First, its compact, low-profile design allows for easy integration into space-constrained environments, making it ideal for applications where vertical clearance is limited. This space-efficient design doesn't compromise on performance, as these load cells maintain high accuracy and reliability despite their compact size. The cells demonstrate exceptional stability under varying temperature conditions, typically featuring temperature compensation that ensures accurate readings across a wide operating range. Their robust construction, often utilizing high-grade stainless steel, provides excellent resistance to corrosion and environmental factors, contributing to a longer operational life. The pancake design also offers superior side load rejection capabilities, minimizing measurement errors from off-axis forces. These load cells exhibit minimal deflection under load, typically less than 0.015 inches at capacity, which helps maintain measurement accuracy and system stability. Their symmetrical design ensures uniform force distribution and consistent readings regardless of load position on the sensing element. The cells' high output signal quality reduces the need for additional amplification in many applications, simplifying the overall measurement system. Additionally, their design allows for easy installation and maintenance, reducing downtime and operational costs. The versatility of pancake load cells in measuring both tension and compression forces makes them suitable for a wide range of applications, from precision weighing systems to industrial process control.

Practical Tips

Best 3 Linear Position Sensor Manufacturer in the USA

29

Apr

Best 3 Linear Position Sensor Manufacturer in the USA

View More
Why Linear Position Transducers Are Essential in Hydraulic and Pneumatic Systems

29

Apr

Why Linear Position Transducers Are Essential in Hydraulic and Pneumatic Systems

View More
How Pressure Sensors Help Monitor Fluid Systems in Industrial Equipment

07

May

How Pressure Sensors Help Monitor Fluid Systems in Industrial Equipment

View More
Draw Wire Sensor: How It Enhances Automation?

18

Jun

Draw Wire Sensor: How It Enhances Automation?

View More

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000

pancake type load cell

Superior Accuracy and Precision

Superior Accuracy and Precision

The pancake type load cell stands out for its exceptional accuracy and precision in force measurement applications. The design incorporates strategically placed strain gauges arranged in a Wheatstone bridge configuration, enabling measurement accuracies typically within 0.1% to 0.25% of full scale. This high level of precision is maintained through sophisticated temperature compensation systems that minimize measurement drift across varying environmental conditions. The cell's rigid construction and minimal deflection characteristics ensure consistent readings even under repeated loading cycles. Advanced signal processing capabilities built into modern pancake load cells further enhance their accuracy by filtering out environmental noise and vibration effects. This precision makes them particularly valuable in applications requiring exact force measurements, such as laboratory testing equipment and quality control systems.
Durability and Environmental Resistance

Durability and Environmental Resistance

Pancake type load cells are engineered for exceptional durability and resistance to environmental factors. Constructed from high-grade stainless steel or specialized alloys, these cells offer superior protection against corrosion, moisture, and chemical exposure. The hermetically sealed design prevents contamination from dust and other particulates, ensuring reliable operation in challenging industrial environments. Their robust construction can withstand shock loads and overload conditions, typically featuring safe overload ratings of 150% of capacity. The cells' fatigue resistance is enhanced through careful material selection and heat treatment processes, resulting in consistent performance over millions of load cycles. This durability translates to reduced maintenance requirements and longer operational life, making them cost-effective solutions for long-term applications.
Versatile Application Integration

Versatile Application Integration

The pancake type load cell excels in versatility and ease of integration across various applications. Its low-profile design, typically ranging from 1 to 3 inches in height, makes it ideal for installations where space is at a premium. The standardized mounting configurations and electrical connections simplify installation and replacement procedures. These cells can be easily integrated into existing systems through industry-standard output signals, compatible with most control and monitoring equipment. Their ability to measure both tension and compression forces expands their application range, from simple weighing systems to complex force feedback control systems. The cells' minimal deflection characteristics make them particularly suitable for applications requiring precise position control while maintaining force measurement accuracy.

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000