Linear wire encoders are one such device that offers the required precision and accurate position measurement in assorted industries. Acting as sensors of which electrical signals are generated to detect SOP linear displacement devices determine through seeing relative movement from a reference point established and an object. In this article, we will take a tour of linear wire encoders including concept, working principle, features and benefits along with applications.
Linear Wire Encoders: An optimization of a wire with upgraded tensile strength means the measuring head is now mechanically optimized. When displacement occurs in the object being measured, this measuring head slides along the wire. The UP Ultimate Test Wire features a precision spring-loaded roller that remains in contact with the wire at all times which ensures accurate and consistent readings. One side of the wire is cement to a moving object and an opposite end has concrete plant into a fixed point
The measuring head thus moves in the direction of movement of the object through means that will be described next, generating electrical signals from its travel on account of wire. A digital readout interprets these signals to give the linear displacement of an object In simple terms, the operation of a SOP linear potentiometer sensor would be similar to tape measure where if you pull out your measuring tape then will have increased length and position is determined by looking at marking on it.
Choosing the Right Linear Wire Encoder Font Style: Text Field Image Relation A variety of Series Provide Line Select an evaluation implementation factors when selecting a linear wire encoder for your application. It has the measuring range, precision, environmental condition and mounting options up with output signal etc. Measured in nano meters or microns, the precision indicates that smallest amount of distance and less than this threshold a standard incremental encoder can't provide. The range, the encoders may handle 1 meter (mount method either end) to over hundreds meters so it clearly defines how far one measuring head is allowed travel along wire path
The performance of the encoder can easily be affected by environmental factors like temperature, humidity and vibration. Thus, it is important for one to choose and encoder specifically designed operate efficiently in these environments. Mounting refers to how the SOP linear motion sensor is actually installed (on-axis with a linear path of an object, or as tension across it). Furthermore, the output signal can be analog or digital, and must corresponding to application demands as well as compatible with readout device.
In comparison to other measuring devices, linear wire encoders provide several benefits. This is because they also have high accuracy, resolution and repeatability resulting in them being good choices for precision moves. Also, SOP linear transducer is user-friendly installation that requires no routine maintenance and provides reliable operation in the toughest industrial environments
However, these devices also have a few disadvantages to them. The specific limitations are a limited measuring range, sensitivity to wire breakage and sooner or later distortion of the band due occasionally bending/stretching. Linear wire encoders need to be meticulously installed and calibrated in order to ensure correct measurements, as its operation is dependent on a fine tension of the wire and proper alignment.
The most common problems with linear wire encoders can trouble users and include causing a broken, stretched or displaced wire as well as errors in readout. This breakage of wire might be due to excessive tension, vibration or fatigue and this stretching may take place because the hood cable was used for a renovation or it has been installed improperly. The wire could break, lose tension or slip causing the readout to be incorrectly calibrated and misinterpreted
To address these issues, manufacturers of SOP SOP linear sensor
have devised a range of solutions such as; replacement wire care and calibration procedures correct tension alignment upkeep. More advanced encoders incorporate redundant wires, spring-loaded rollers and error correction algorithms to reduce the chances of errors.
SOP is a leading linear wire encoder has over 20 years' manufacturing experience has worked with over 500 clients around world. SOP is a reputable firm is involved in the development, research production of various kinds of sensors.
Our main products consist of linear wire encoder kinds of sensors, such linear displacement sensor, draw wire sensor, load cell, LVDT torsion sensor, pressure sensor, magneto sensor on. We offer OEM/ODM support according to the customer's requirements
We are accredited CE, RoHS and ISO9001. We make that each product undergoes rigorous inspection prior shipping. Additionally, SOP has professional linear wire encoder after-sales assistance for product problems, as well as other problems.
Customers linear wire encoder from variety of transport options. We provide safe packaging speedy delivery all our stock items. You will receive tracking details following the delivery your goods.