Draw wire displacement sensor
A draw wire displacement sensor, also known as a string pot or cable-extension transducer, is a sophisticated measurement device that precisely tracks linear position and movement. This innovative sensor consists of a flexible wire wound around a spring-loaded drum, combined with a rotary sensor that measures the extension and retraction of the wire. When the wire is pulled out, it causes the drum to rotate, allowing the sensor to calculate the exact distance of movement. The sensor's robust design typically includes a durable housing, a high-quality stainless steel wire, and advanced internal mechanisms that ensure accurate measurements even in challenging industrial environments. These sensors can measure distances ranging from a few inches to several meters, making them versatile tools for various applications. The technology employs either analog or digital output signals, providing compatibility with most modern control systems and data acquisition equipment. Draw wire sensors excel in applications requiring continuous position monitoring, such as in manufacturing processes, material handling equipment, automotive testing, and industrial automation. Their ability to maintain accuracy while operating in dusty, humid, or vibration-prone environments makes them particularly valuable in industrial settings. The sensor's design also incorporates safety features to prevent wire breakage and ensure consistent tension, contributing to its reliability and longevity.